John Deere约翰迪尔强鹿柴油发动机维修维护保养手册

• 型号：3029//4039/4045/6068//6081/6125


• 数量：1000


• 制造商：宁波北仑日兴动力科技有限公司


• 有效期：2020/7/1 0:00:00

John Deere约翰迪尔强鹿柴油发动机操作维护保养手册

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约翰迪尔美国强鹿JOHN DEERE全系列产品型号有：3029DF128、4039DF008、4045TF258、6068TF158、6068TF258、6068HF158、6068HF258、6081HF001A、6081HF001B、6125HF070A、6125HF070B、6125HF070C。

目录

Record Keeping Viewing Stored Service Codes (DTC) in

Record Engine Serial Number . . . . . . . . . . . . . . 01-1 Engine ECU . . . . . . . . . . . . . . . . . . . . . . . . . 15-18

Engine Option Codes . . . . . . . . . . . . . . . . . . . . . 01-2 Break-In Service. . . . . . . . . . . . . . . . . . . . . . . . 15-19

Record Fuel Injection Pump Model Number . . . . 01-4 Auxiliary Gear Drive Limitations . . . . . . . . . . . . 15-21

Record PTO Serial Number . . . . . . . . . . . . . . . . 01-4 Generator Set (Standby) Power Units. . . . . . . . 15-22

Starting the Engine. . . . . . . . . . . . . . . . . . . . . . 15-22

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05-1 Restarting Engine That Has Run Out Of

Fuel - Engines (200,000- ) . . . . . . . . . . . . . . 15-26

Normal Engine Operation . . . . . . . . . . . . . . . . . 15-28

Fuels, Lubricants, and Coolant Cold Weather Operation. . . . . . . . . . . . . . . . . . 15-29

Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 Warming Engine. . . . . . . . . . . . . . . . . . . . . . . . 15-30

Lubricity of Diesel Fuels . . . . . . . . . . . . . . . . . . . 10-1 Idling Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 15-31

Diesel Fuel Storage . . . . . . . . . . . . . . . . . . . . . . 10-2 Changing Engine Speed-Standard

DIESELSCAN Fuel Analysis. . . . . . . . . . . . . . . . 10-2 (Mechanical) Governor . . . . . . . . . . . . . . . . . 15-31

Minimizing the Effect of Cold Weather on Changing Engine Speed (Later Engines

Diesel Engines . . . . . . . . . . . . . . . . . . . . . . . . 10-3 w/Electronic Instrument Panels) . . . . . . . . . . 15-32

Diesel Engine Break-In Oil . . . . . . . . . . . . . . . . . 10-4 Stopping the Engine (Engines With

Diesel Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . 10-5 Standard Instrument Panels). . . . . . . . . . . . . 15-33

Extended Diesel Engine Oil Service Intervals . . . 10-6 Stopping the Engine (Engines With

Mixing of Lubricants . . . . . . . . . . . . . . . . . . . . . . 10-6 Electronic Instrument Panel) . . . . . . . . . . . . . 15-34

Oilscan and Coolscan. . . . . . . . . . . . . . . . . . . . . 10-7 Using a Booster Battery or Charger . . . . . . . . . 15-35

Alternative and Synthetic Lubricants. . . . . . . . . . 10-7

Lubricant Storage . . . . . . . . . . . . . . . . . . . . . . . . 10-8

Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8 Lubrication and Maintenance

Diesel Engine Coolant . . . . . . . . . . . . . . . . . . . . 10-9 Observe Service Intervals. . . . . . . . . . . . . . . . . . 20-1

Diesel Engine Coolants And Supplemental Use Correct Fuels, Lubricants and Coolants. . . . 20-1

Additive Information . . . . . . . . . . . . . . . . . . . 10-10 Lubrication and Maintenance Service

Testing Diesel Engine Coolant . . . . . . . . . . . . . 10-11 Interval Chart - Prime Power. . . . . . . . . . . . . . 20-2

Suppemental Coolant Additives . . . . . . . . . . . . 10-12 Lubrication and Maintenance Service

Operating in Warm Temperature Climates . . . . 10-12 Interval Chart - Standby Power . . . . . . . . . . . . 20-4

Disposing of Coolant . . . . . . . . . . . . . . . . . . . . 10-13

Lubrication & Maintenance/Daily

Engine Operating Guidelines Daily Prestarting Checks . . . . . . . . . . . . . . . . . . 25-1

Instrument (Gauge) Panels (Standard) . . . . . . . . 15-1

Instrument (Gauge) Panel (Electronic) . . . . . . . . 15-3 Lubrication & Maintenance/250 Hour/6 Month

Using Diagnostic Gauge to Access Servicing Fire Extinguisher . . . . . . . . . . . . . . . . . 30-1

Engine Information (Electronic Panel) . . . . . . . 15-8 Lubricating PTO Clutch Shaft Bearings . . . . . . . 30-1

Using Touch Switches to Display Servicing Battery . . . . . . . . . . . . . . . . . . . . . . . . 30-2

Information . . . . . . . . . . . . . . . . . . . . . . . . . . 15-11 Handling Batteries Safely . . . . . . . . . . . . . . . . . . 30-3

Changing Units of Measure (English or Changing Engine Oil and Replacing Oil Filter . . . 30-4

Metric). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-13 Checking PTO Clutch Adjustment. . . . . . . . . . . . 30-6

Viewing Engine Configuration Data . . . . . . . . . 15-15

Viewing Active Engine Service Codes (DTC) . . 15-17 Continued on next page

Visually Inspecting Coolant Pump . . . . . . . . . . . 30-7 Troubleshooting

Checking Engine Mounts (Generator Sets). . . . . 30-8 General Troubleshooting Information . . . . . . . . . 50-1

Engine Wiring Diagram (Engines w/Earlier

Lubrication & Maintenance/600 Hour/12 Month Standard Instrument Panel - Engines (

Lubricating PTO Clutch Internal Levers and -199,999) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-3

Linkage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-1 Engine Wiring Diagram (Engines w/Later

Cleaning Crankcase Vent Tube . . . . . . . . . . . . . 35-1 Standard Instrument Panels) . . . . . . . . . . . . . 50-5

Checking Air Intake System . . . . . . . . . . . . . . . . 35-2 Precautions for Welding on Machines

Replacing (Rectangular) Final Fuel Filter Equipped with ECU. . . . . . . . . . . . . . . . . . . . . 50-6

Element - Engines ( -199,999) . . . . . . . . . . . . 35-3 Engine Wiring Diagram (Engines with

Replacing (Round) Primary Fuel Electronic Instrument Panel) - Engines (

Filter/Water Separator - Engines ( -199,999) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-7

-199,999) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-4 Engine Wiring Diagram (Engines with

Clean Fuel Strainer - Engines (200,000- ) . . . . . 35-5 Electronic Instrument Panel) - Engines

Replacing Main Fuel Filter - Engines (200,000- ) . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-9

(200,000- ) . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-6 Engine Wiring Layout (Engines

Checking Belt Tensioner Spring Tension w/Electronic Instument Panel) - Engines (

and Belt Wear. . . . . . . . . . . . . . . . . . . . . . . . . 35-7 -199,999) . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-11

Engine Wiring Layout (Engines

Checking Belt Wear . . . . . . . . . . . . . . . . . . . . . . 35-7

w/Electronic Instument Panel) - Engines (200,000-)

Checking Tensioner Spring Tension . . . . . . . . . . 35-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-12

Checking Cooling System. . . . . . . . . . . . . . . . . . 35-8

Engine Troubleshooting . . . . . . . . . . . . . . . . . . 50-13

Testing Diesel Engine Coolant . . . . . . . . . . . . . . 35-9

Electrical Troubleshooting. . . . . . . . . . . . . . . . . 50-20

Replenishing Supplemental Coolant Lubrication System Troubleshooting . . . . . . . . . 50-22

Additives (SCAs) Between Coolant Cooling System Troubleshooting . . . . . . . . . . . 50-24

Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-10 Air Intake System Troubleshooting . . . . . . . . . . 50-26

Pressure Testing Cooling System. . . . . . . . . . . 35-12 Diagnostic Trouble Code Procedure (Earlier

Checking and Adjusting Engine Speeds . . . . . . 35-13 Engines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-29

Checking Crankshaft Vibration Damper . . . . . . 35-13 Diagnostic Trouble Code Procedure (Later

Checking Engine Ground Connection. . . . . . . . 35-14 Engines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-31

Displaying of Diagnostic Trouble Codes

Lubrication&Maintenance/2000Hour/24Month (DTCs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-32

Flushing Cooling System . . . . . . . . . . . . . . . . . . 40-1 Listing of Diagnostic Trouble Codes

Checking and Adjusting Engine Valve (DTCs) - Engines ( -199,999) . . . . . . . . . . . . 50-33

Clearance - Engines ( -199,999) . . . . . . . . . . . 40-3 Listing of Diagnostic Trouble Codes

Check Valve Clearance - Engines (200,000- ) . . 40-5 (DTCs) - Engines (200,000- ) . . . . . . . . . . . . 50-35

Adjust Valve Clearance - Engines (200,000- ) . . 40-8

Storage

Service As Required Engine Storage Guidelines . . . . . . . . . . . . . . . . . 55-1

Additional Service Information . . . . . . . . . . . . . . 45-1 Use AR41785 Engine Storage Kit. . . . . . . . . . . . 55-1

Do Not Modify Fuel System . . . . . . . . . . . . . . . . 45-1 Preparing Engine for Long Term Storage . . . . . . 55-2

Drain Fuel/Water Separator Bowl . . . . . . . . . . . . 45-2 Removing Engine from Long Term Storage . . . . 55-3

Adding Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . 45-3

Replacing Air Cleaner Filter Elements . . . . . . . . 45-4 Specifications

Inspecting Primary Filter Element . . . . . . . . . . . . 45-5 General OEM Engine Specifications. . . . . . . . . . 60-1

Cleaning Primary Filter Element . . . . . . . . . . . . . 45-6 General OEM Engine

Element Storage. . . . . . . . . . . . . . . . . . . . . . . . . 45-7 Specifications--Continued . . . . . . . . . . . . . . . . 60-3

Replacing Fan/Alternator Belt . . . . . . . . . . . . . . . 45-8 Fuel Injection Pump Specifications (OEM

Power Take-Off (PTO) Clutch. . . . . . . . . . . . . . . 45-9 Engines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-5

Checking Fuses . . . . . . . . . . . . . . . . . . . . . . . . 45-10 Engine Crankcase Oil Fill Quantities . . . . . . . . . 60-8

Unified Inch Bolt and Cap Screw Torque

Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-9

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